| Instruments |
| Brabender Plasticorder (old) This mixer is used for compounding of rubber containing carbon black or other fillers that are difficult to remove completely from the compounder. Maximum volume of material: 30 cm3. No heating or cooling is possible. Possible to run without department operator, SEK 300/h excl. operator - additional SEK 700/h for operator. Responsible person: Mattias Lokander (phone: 08-790 6037, lokander@polymer.kth.se)
Calander Responsible person: Mattias Lokander (phone: 08-790 6037, lokander@polymer.kth.se)
CL-System
CL-System - Imaging
CL-System - Stress
Compression moulding machine (old) Responsible person: Mattias Lokander (phone: 08-790 6037, lokander@polymer.kth.se)
Creep testing instrument
Density Gradient Column
Dynamic Mechanical spectrometer: Polymer
Laboratories DMTA Possible to run without department operator, SEK 500/h
excl. operator . additional SEK 700/h for operator.
DSC Mettler 30 Possible to run without department operator, SEK 100/h
excl. operator - additional SEK 700/h for operator.
Extruder, Axon model BX-12 Possible to run without department operator, SEK 200/h
excl. operator - additional SEK 700/h for operator.
IR- and Raman spectroscopy Possible to run without department operator, SEK 1000
respectively 1500/h excl. operator - additional SEK 700/h for operator.
GC-MS: GCQ Department operator needed, SEK 1000/h
GC. Varian 3400 Department operator needed, SEK 1000/test - additional SEK
700/h for operator.
Image analysis system Possible to run without department operator, SEK 50/h excl.
operator -additional SEK 700/h for operator.
Injection moulding machine: Battenfeld Plus 250 Possible to run without department operator, SEK 500/h
excl. operator - additional SEK 700/h for operator.
IR Rheometer Possible to run without department operator, SEK 100/h
excl. operator - additional SEK 700/h for operator.
Knife Maker: LKB 7801B Possible to run without department operator, SEK 75/h excl.
operator - additional SEK 700/h for operator. LC Possible to run without department operator, SEK 500/h
excl. operator - additional SEK 700/h for operator.
Light scattering of polymers in solution The department of Polymer Technology has three instruments with He-Ne lasers (633 nm) involved in measurement of classical Rayleigh light scattering: 1) Low Angler Laser Light Scattering (LALLS), Model K;X-6, Chromatix Inc. for measurement of weight average molecular weight (Mw) and second virial coefficient (A2). Since it measures light scattering at low angles at 3-7 deg. extrapolation to zero angle is unneccessary, however, a full Zimm plot is not obtained. 2) Multi angle laser light scattering (MALLS), Model Dawn F, Wyatt Corp. for measurement of Mw, A2 and ratio of gyration <Rg>. This instrument measures several angles simultaneously giving a full Zimm plot only by changing sample concentration. Both instruments 1) and 2) may be used stationary or as on line detectors for size exclusion chromatography (SEC, GPC), 3) In conjunction a He-Ne laser source instrument for differential refractive index (dn/dc) measurements used, Model KMX-16, Chromatix Inc. Department operator needed, SEK 1000/h
Microtome-rotational: Jung autocut The microtime is used to prepare samples with a thickness between 0.5 and 60 mm for e.g. transmission IR spectroscopy. The samples are fastened to a moving sample holder and different types of knives can be used. The knife remains stationary during sectioning. Variables are the cutting speed, knife (rake) angle and section thickness. No regular service, except knife sharpening/polishing is needed, depending on usage of the instrument. Possible to use without department operator, SEK 300/h
excl. operator - additional SEK 700/h for operator.
Microwave plasma reactor:V15-G reactor, Plasma-Finish GmbH When a gas is supplied with sufficient energy it will form a plasma, the fourth state of matter, consisting of electrons, radicals and charged ions and other species. One way of creating a plasma is by exposing a gas at low pressure to an electromagnetic field. This results in a plasma with highly reactive species at a total system temperature close to room temperature. When a polymer is exposed to a plasma the surface is modified without changing the bulk properties. Surface activation (increased hydrophilcity) and cleaning are examples of reactions easily obtained by plasma treatment. One can also introduce reactive groups that can be used for initiation of graft polymerization at the surface. Such surfaces are in particular useful for biomedical applications. Plasma polymerization is another type of plasma where the introduced gas is a monomer that reacts with the surface and forms a polymer coating. Equipment for plasma polymerization is available at the Institute for Surface Chemistry, YKI (http://www.surfchem.kth.se) at KTH and at the Institute for Fiber and Polymer Research, IFP (http://www.ifp.se) outside Gothenburg. The plasma system at the department (room 360) is a Plasma SystemV15-G designed for plasma treatment of surfaces with gases like Ar, O2, N2 and H2. The sample is placed in the treatment chamber (approximately 25 cm . 25 cm . 25 cm) and the gas is introduced at a predetermined flow under simultaneous evacuation. This results in a low pressure (normally 1-100 Pa), and when the pressure is stable a microwave field (2.45 GHz) of a certain power (0-300 W) is applied and a plasma is formed. The plasma parameters such as treatment time, power and flow rate/pressure can be programmed or adjusted manually. Main advantages: Modifies the surface without affecting the bulk phase. Modifies all polymers. Some modifications can only be obtained by plasma treatment. Clean process (no solvents, minimum of waste). Main disadvantages: Many simultaneous reactions make it difficult to obtain only one functional group. Process parameters different for different systems. Batch process. Must be carried out in vacuum. Do not use the instrument without proper instructions! If you have further questions, please contact the responsible person below. Department operator needed, SEK 1200/h
Optical microscope Leitz Ortholux BKII including Mettler hot stage With a visible light microscope it is possible to see objects as small as half a micrometer. By usage of crossed polarizers, there is a number of measurements that can be carried out. You may e.g. determine liquid crystal phases, or measure the growth rate of spherulites. You may also determine the birefringence of a material, use either the Michel-Levy chart, or the tilt compensator. It is also possible to study degradation etc. of samples. This can be done by simply looking at the object without polarizers. Light may come from the lamp house and in such cases the light transmits the object. If the sample is not transparent, light may come from an external light source. The light is then reflected into the objective. There is an oven, or a hot stage, which belongs to the microscope, and allows thermal studies. The accesoires to the microscope are: a hot stage, mettler FP 82 HT, and a central processor, Mettler FP 90, a screen, Sanyo, VMC7213B, a video, Panasonic AG-6200, a video camera, objectives and revolvers, filters, X-Y table etc., a tilt compensator, Leitz tilting compensator B, an object micrometer for length measurements and a camera. Possible to run without department operator, SEK 50/h excl.
operator - additional SEK 700/h for operator.
Optical microscope: Leitz Ortholux equipped with an optical shear cell Apparatus name: Optical microscope. Apparatus model: Leitz Ortholux equipped with an optical shear cell. This appratus consists of a parallel plate shear cell combined with a polarized microscope, Leitz Ortholux, which allows thin films of the material to be subjected to controlled shearing at elevated temperatures, while monitoring the transmitted light intensity or observing samples visually. The temperature is controlled within ±1oC with a Eurotherm PID-regularor and is calibrated with standard organic melting substances in the 80-320oC temperature range. Different shear rates between 4 and 1000 s-1 can be controlled by a transmission nox. Possible to run without department operator
Pyrolys-GC: Pyrola with Perkin-Elmer GC Pyrolysis, in combination with gas chromatography and/or mass spectrometry, is used for analysis of non-volatile samples. The sample is degrated thermally in an inert atmosphere, GC is used for the separation of the pyrolysis products and mass spectrometry for the identification. Department operator needed, SEK 3700/h
Scanning electron microscope: JEOL 5400 The scanning electron microscope is equipped with a Polaroid camera for documentation. The instrument is used to provide information about the surface topography of polymer. An electron beam sweeps over the surface, yielding secondary and back scattered electrons, which are used to construct the image of the surface. Examples of applications are assessmentof the morphology of polymer blends, adhesion between a polymer matrix and the filler and surface erosion caused by ageing of the polymer. Possible to run without department operator.
SEC-THF Waters SEC system with a Model 510 solvent delivery system, WISP 710B automatic injector, three PL gel 10 mm mixed B columns from Polymer Labs and a Waters 410 differential refractometer as a detector. The temperature of the columns can be controlled with a Waters column oven. Calibration can be made using linear polystyrenes of known molecular weight and dispersity. The system is controlled and results analyzed with Waters Millennium 32 software. Possible to run without department operator, SEK 300/h
excl. operator - additional SEK 700/h for operator.
Sputtering equipment: Desk II, Denton Vacuum This instrument is used for coating samples with contucting compounds, e.g. gold. The main purpose is for SEM applications. Possible to run without department operator, SEK 300/h
excl. operator - additional SEK 700/h for operator.
Tensile testing machine: INSTRON 5566 Capabilities of equipment and accessoires: Frame dual column table-top frame 5566, range: up to 10 kN. Electromechanical drive: Crosshead speeds up to 0.01 mm/min - 500 mm/min. Software Merlin (Win 98 platform). Load cells: 100 N & 10 kN (high accuracy and wider range respectively). Extensometer: Non-contacting video extensometer/digital camera 2663-30x, 1 options by the use of 2 different lenses (w/different F.O.V: 50 mm & 200 mm) for monitoring purposes only, not suitable for controlling a channel when conducting a test in strain control! Grips: Pull-rod type Wedge action grips 30 kN (thicker and molded polymer specimens) - 73oC to 248oC. Pneumatic action grips 3 kN (polymer film and sheet specimens). Ambient temperature. High temperature pneumatic grips 100 N (paper to polymer specimens) -70oC to +82oC. Temperature chamber: ambient to 250oC. Possibility to mount video extensometer for monitoring strain. Option for low temperature assembly and gases. Sample preparation: Manual punch device (supplied w/different shapes and sizes of knifes for tensile specimens) and injection molds (for tensile specimens) to the injection molding unit. Common applications: Mechanical characterization of most materials that may be deformed within limits of load frame and load cells and clamped with available grips. Stress-strain tests (constant deformation rate). At ambient and increased temperature. Young's modulus, yield limit and ultimate properties (visco-)elastic recovery. Relaxation tests (constant strain, monitoring stress decay). At ambient and increased temperature. Viscoelastic properties, i.e. relaxation modulus and relaxation time. Possible to run without department operator, SEK 500/h
excl. operator -additional SEK 700/h for operator.
Transmission Electron Microscope, TEM, Technai Series The instrument is used for analysing morphology and crystal structure of most polymers. Specifically it is useful for analysing the morphology of polymer blends and the lamellar arrangement in semicrystalline polymers. The equipment consists of a main TEM unit which is basically unaltered from previous versions. New features are, however, a cold trap and a stage for tilting the sample. Because of the cold trap it is possible to analyse samples completely embedded in heat sensitive media. During viewing the heat sensitive medium will evaporate and the sample will be clearly visible. A CCD camera with a computer is attached to the equipment and it is now very easy to obtain good quality pictures in the computer and export them to e.g. MS Word. It is also possible to get electron diffraction patterns with the instrument. Department operator needed, SEK 1200/h incl. operator
Ultra-microtone: RMC Accessory CT-X cryosectioning system. Use of instrument: The MT-XL ultramicrotome is designed to produce ultra thin sections for electron microscopy, as well as semi-thin and thick sections for light microscopy. Department operator needed, SEK 1000 incl. operator
Ultrasonic extraction equipment Ultrasonic extraction equipment: The ultrasonic bath Branson 2210 MTH (frequency of 47 kHz, power of 125 W) manufactured by Branson Ultrasonics BV, Soest, The Neherlands. Used for extraction of additives from the polymeric matrix, to clean different instruments. Possible to run without department operator, SEK 1500/h
excl. operator - additional SEK 700/h for operator.
X-ray scattering: Philips 1830 equipped with a Statton camera In the x-ray chamber a high voltage is applied (ca 35 kV) and a small current of electrons (ca 35 mA) hit the anode. Since the anode is made of copper, light of specific wavelengths (1.54 Å) is directed into tube 1 (marked 1). A Ni-filter close to the shutter improves spectral purity. With a properly built instrument it is possible to see distances as large as - or larger than - the wavelength that the instrument uses. With the PW 1830740 we detect diffracted light from distances that are a few Ångström to tens of Ångström, e.g. we see the distance between liquid crystals (ca 4.5 Å) and distances between smectic layers in smectic liquid crystals (common layer distance: 30-40 Å). On running on polyethylene (PE), we detect two distances in the unit cell of the crystalline part of PE (ca 4 Å). To get a good signal, it is appropriate to run ca 2 h on a 2 mm thick PE sample, and 8 h on a 1 mm thick PE sample. It is possible to quantitatively measure the crystallinity, just by looking at the diffracted signal. A more crystalline sample has a more narrow, and sharp, signal. If you want to quantitatively measure the crystallinity, you may use the Optimal program, and look into the work by Torbjörn Lindberg. You may also measure orientation in a sample, by looking at the diffracted light from one plane. Use the Optimas program, and the Hermann orientation function (see Ulf W. Gedde's book Polymer Physics). Note that in the book by Gedde it is assumed that the material is uniaxial. For a more complex case you may have to look in a book on mathematical physics. The accessoires to the x-ray apparatus are: a homemade oven, controlled by a PID regulator. With the oven you may reach a few hundred centigrades. There is also a permanent magnet which may be used together with the oven. The magnetic field from the magnet is ca 0.2 T, which is normally too weak to have an impact on the measurement. A vacuum pump for pumping vacuum in the sample chamber, an old Si standard, a fluorescent screen for aligning of the x-ray apparatus, x-ray film, developer liquid and fixer liquid. regarding service etc. our contact person on Philips Industrial Electronics (08-632 2310) is Kenneth Eriksson (08-632 2000) Possible to run without department operator, SEK 200/h
excl. operator - additional SEK 700/h for operator. )
|